Gear Roll Testers are manufactured to roll a Component Gear against its Master Gear using suitable tooling. The Gear Roll Testers essentially operate under the ZERO BACKLASH DOUBLE FLANK TESTING METHOD.
WHY UBIQUE MAKE GEAR ROLL TESTERS :
• UBIQUE manufactures Roll Testers since last 4 decades with continuous improvement in the product. • Machine life of more than 2 decades. • Export Quality machines • Roll testers manufactured from Seasoned and Stress relieved casting for better life and accuracy. • Machine bed manufactured from Casting and manually scraped to achieve required accuracy. • Heavy Duty and Standard CRW Bearings for better sensitivity and continuous use of machines. • Special Tooling with Hardening and Precision Grinding operations for better life and accuracy • Customer requirement specific Customisation available on Standard Models. • Customized solutions available for specific requirement.
FEATURES :
• SUITABLE FOR BORE TYPE / SHAFT TYPE GEARS • HIGH END DATA ACQUISITION SYSTEM THROUGH NI CARDS • DEDICATED SOFTWARE DEVELOPED IN LABVIEW • REAL TIME GRAPH PLOTTING • AUTOMATIC ENGAGEMENT OF COMPONENT AND MASTER GEAR • SERVO CONTROLLED GEAR ROTATION • MINIMUM RPM-1/MAXIMUM RPM – 10
PARAMETERS MEASURED AND STORED :
• TOTAL COMPOSITE ERROR (TCE) FI” • TOOTH TO TOOTH COMPOSITE ERROR (TTCE) fi” • RADIAL RUN OUT – Fr • OVER BALL DIMENSION (OBD) • HIGH SPOTS • FACE RUN OUT – (AVAILABLE ON REQUEST) • SHAFT DIAMETERS – (AVAILABLE ON REQUEST)
ADD-ON ACCESSORIES :
• POKA – YOKE SYSTEM • ROBOTIC INTEGRATION • MULTIPLE PROBES FOR DIAMETER RUN OUT AND FACE RUN OUT • OK/NOK MARKING SYSTEM • HIGH SPOT MARKING SYSTEM